HILEX Plasma & EO Sterilization Pouch (Tyvek®)
The JPS HILEX Pouch is engineered for low-temperature sterilization methods. Manufactured with genuine DuPont™ Tyvek® material and a specialized clear film, it provides exceptional tear strength, rapid sterilant penetration, and reliable sterile barrier performance for Plasma (VH2O2) and Ethylene Oxide (EO) cycles.
- Advanced Material: Made with DuPont™ Tyvek® (e.g., 1073B or 1059B) for superior strength.
- Low-Temp Optimized: Specifically designed for Plasma/VH2O2 and EO gas sterilization.
- Dual Indicators: Built-in chemical indicators for both Plasma and EO processes.
- Exceptional Barrier: Unmatched microbial barrier protection post-sterilization.
- Clean Peel: Opens smoothly without shedding particles, ensuring aseptic presentation.
Product Data Sheet
Download Specs & Tyvek Info (PDF)The Ultimate Protection for Low-Temperature Sterilization
Unlike standard medical paper, which cannot withstand the conditions of hydrogen peroxide plasma sterilization, our HILEX pouches utilize Tyvek®. Tyvek is a tough, highly porous material made of high-density polyethylene fibers. It allows rapid penetration of sterilizing gases while preventing the entry of microorganisms.
These pouches are essential for heat-sensitive instruments, endoscopes, and electronics that must be sterilized via low-temperature methods like Plasma (VH2O2) or EO gas.
Key Advantages
Tyvek® Superiority
Outstanding resistance to tearing, punctures, and moisture compared to medical paper.
Rapid Degassing
High porosity allows sterilizing gases to enter and safely exit (degas) quickly.
Integrated Indicators
Accurate, water-based chemical indicators for both Plasma and EO cycles printed directly on the pouch.
Aseptic Presentation
Engineered for a clean, fiber-free peel, ensuring instruments remain sterile during opening.
Low-Temp Safe
Materials will not degrade, melt, or emit toxic fumes during Plasma or EO sterilization.
Strong Sealing
Compatible with standard heat sealers, forming a robust, continuous barrier seal.
| Product Name | HILEX Plasma & EO Sterilization Pouch |
|---|---|
| Material (Backing) | DuPont™ Tyvek® (e.g., 1073B, 1059B, or 2FS) |
| Material (Film) | Clear, multi-layer PET/PE complex film |
| Sterilization Method | Hydrogen Peroxide Plasma (VH2O2), Ethylene Oxide (EO) |
| Indicator (Plasma) | Purple turns to Pink/Red |
| Indicator (EO) | Pink turns to Yellow/Brown |
| Seal Type | Requires Heat Sealer (or available as Self-Sealing) |
| Compliance | ISO 11607-1, EN 868-9, CE, FDA |
| Shelf Life (Sterile) | Up to 5 years (under controlled storage conditions) |
| Applications | Hospitals, CSSD, Clinics for heat-sensitive instruments |
Popular Sizes (Flat Pouches)
| Dimensions (W x L) | Typical Use |
|---|---|
| 3" x 8" (75x200mm) | Small heat-sensitive items |
| 4" x 10" (100x250mm) | Standard handpieces, single instruments |
| 6" x 12" (150x300mm) | Small surgical sets, electronic cords |
| 8" x 16" (200x400mm) | Medium instrument sets |
| 10" x 19" (250x480mm) | Endoscopes, large heat-sensitive trays |
| *Custom Sizes | Available upon request |
Packing Configuration
| Packaging Unit | Pouches/Box | Boxes/Carton |
|---|---|---|
| Standard Pack | 200 or 100 pcs | Varies by size (e.g., 10-20 boxes) |
Storage Instructions
- Store in a clean, dry area (15°C - 25°C).
- Maintain Relative Humidity below 60%.
- Protect from direct UV light and dust.
Secure inner boxing and outer carton
Using HILEX Pouches in Plasma Sterilizers
Watch on YouTubeOEM & Customization Options
We provide contract manufacturing services to create Tyvek® pouches that align with your brand.
Custom Printing
Print your brand logo, lot numbers, and specific indicators on the Tyvek side.
Custom Dimensions
Manufacture flat or gusseted pouches to exact specific dimensions.
Custom Packaging
Design bespoke inner boxes and outer shipping cartons for your market.
Tyvek® Grade Selection
Choose between different Tyvek grades (1073B, 1059B, 2FS) based on required strength.
International Certifications
Precision Manufacturing
Working with Tyvek® requires specialized machinery. Our automated lines are specifically calibrated to handle Tyvek and composite films, ensuring perfect seals without compromising the material's integrity.
20M+
Tyvek Pouches / Month100k
Class CleanroomQuality Assurance (Tyvek Pouches)
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1Seal Integrity TestingRigorous tensile and burst testing specific to Tyvek-to-film seals.
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2Peel CleanlinessVerifying the absence of delamination or fiber tear upon opening.
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3Porosity & Barrier ChecksEnsuring the Tyvek maintains its microbial barrier properties.
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4Indicator ValidationConfirming accurate color change of Plasma and EO indicators.
Frequently Asked Questions
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Partner with JPS Medical for your high-performance sterilization packaging needs. Our export team typically responds within 12 hours.
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